Flexo Printing & Folder Gluer Machine from China

RYKM1200 High Speed Three Color Flexo Printing & Slotting and Online Folder Gluer and Strapping machine

TECHNIC DETAILS

★.Machine introduction：

1. This machine is component with the feeding unit,printing unit,slotting unit and rotary die-cutting unit,can accomplish the process of the corrugate paperboard printing,slotting and die-cutting.
2. The materials of the body is HT250,thickness of body is 60mm,after second stage annealing ,making by CNC machine,with high strength and high precision.
3. All the transmission gear is spiral gear,with low noise and high precision,gears after high frequency heating and grinding,adopt automatic circle lubrication.
4. The gear material is 20CrMnti alloy steel,after high frequency heating and grinding.and the main transmission gear and roller adopt expansion sleeve connection.
5. Bearing adopt the famous brand made in China like HRB and WANXIANG.
6. The mail motor adopt frequency converters adjust,the frequency is “Delta” brand made in Taiwan,the PLC also adopt “Delta” brand made in Taiwan,the contactor adopt “Seimens” brand.
7. The rubber roller adopt Jizhou Chunfeng Yinxing rubber roller, famous brand in China.
8. Anilox roller adopt “Haili” brand, famous brand in China.

1. Cardboard feeding unit.

• Unit moving.

①. Each unit is electric moving left and right with warning bell. When unit moving, the bell will be warning to make sure the operator safe. The moving motor with constant torsional moment which can buffer the impact of the two units when the operation is wrong.

②. After all the units closed, each part is pneumatic locked. There is also lead locked cylinder which can make each part locked with bottom-track lock. If the cylinder is not locked, the main motor will not work.

• Lead edge feed system.

• Unit moving.

• Each unit is electric moving left and right with warning bell. When unit moving, the bell will be warning to make sure the operator safe. The moving motor with constant torsional moment which can buffer the impact of the two units when the operation is wrong.
• After all the units closed, each part is pneumatic locked. There is also lead locked cylinder which can make each part locked with bottom-track lock. If the cylinder is not locked, the main motor will not work.

• Lead edge feed system.

• The lead edge feed unit is servo motor control system, Rexroth brand make in Germany,with long life and no noise,running with high feeding accuracy for all the machine lift.and servo model feeding not corrugate board thickness and strength damage.
• Wind absorbing auxiliary paperboard feeding, can make the cardboard feed favoringly. The volume of the wind can be adjusted accord the camber of the paperboard.
• Electric and PLC control the side baffles move left and right.electric control the behind baffles move back and front.The distance between the frontal baffles and the feed table is synchronous manual adjust.with paper board flat system by pneumatic.
• With colorful touch screen show the produce quatity and can be input the production plan and also show the produce sheets number. Once the plan is finished, the counter system stops the feeding part and warns.all the phase of the unit and slotting size can store 999 orders in the touch screen,save adjust time and save corrugate board waste from phase adjust,full computer control system.

• Dust clean.

• Brush dust-removal equipment with dust-absorption blower. This equipment can clear the dust on the surface of the cardboard,improve the printing quality.

• Cardboard feeding roller.

• The up cardboard feeding roller is steel tube without gaps,be covered with the hardwearing rubber, after balance correction.
• The down cardboard feeding roller is steel tube without gaps,embossing and hard chromium plating, after balance correction.
• The distance between the up cardboard feeding roller and down cardboard feeding roller is adjusted by electric,touch screen control,while the dial show the adjust date,the adjusting scope is 2-12mm.The up and down feed roller adopt the crosshead connect with the drive gears,when adjust the distance between the up and down rollers,the distance between the two driver gears of the up and down rollers will not changed.

• “Automatic zero-returning” and “printing plate cleaned memory” function.
  • .The feed unit, printing unit, slotting unit and die-cutting unit all have electric “Automatic zero-returning” and “printing plate cleaned memory” function.
  • Usually adjust the printing roller, slotting knife roller ,and die-cutting roller to the right printing location, it only need try to feed 2 sheets with use The “Automatic zero-returning” and “printing block cleaned memory” function. Decrease the cardboard waste.

2. The printing Unit.

⑴. The printing roller.

• The printing roller is steel material, after balance correction.
• The surface of the printing roller is grinded, polished and hard chromium plating.
• The-printing-plate-reel structure is adopted. The pedal switch control the printing roller run clockwise and anticlockwise,makes change printing plate easy.
• A complete slot in the printing roller for hung the printing plate,the size of the slot is 9mm×3mm.

⑵. The down press printing roller.

• The down press printing roller adopt steel tube without gaps, after balance correction.
• The surface of the down press printing roller is grinded, polished and hard chromium plating.
• The distance between the printing roller and down press printing roller is adjusted by hands,while the dial show the adjust date,the adjusting scope is 2-12mm.The printing and down press printing roller adopt the crosshead connect with the drive gears,when adjust the distance between the two rollers,the distance between the two driver gears of the two rollers will not changed.

⑶. The anilox roller:

• The material of the steel anilox roller is steel,usually chose 180Dpi-280Dpi.
• The steel anilox roller surface adopt advanced chromium plating.Smoothness and hard wearing.
• The automatic Pneumatic control Up-down device of the anilox roller is synchronous with the cardboard feeding system.(when the cardboard is fed,the anilox roller is go down and touch the printing plate,when cardboard feeding is stop,the anilox roller will go up and separated from the printing plate.)The anilox roller also could be pneumatic controlled by manual button for up and down.

⑷. The rubber roller.

• The rubber roller is steel roller covered with hardwearing rubber,this roller is especially grinded, after balance correction .the surface's diameter in middle part of rubber roller is bigger than two sides,so as to obtain good effect of ink transmission.

⑸. The Up and down cardboard feeding roller.

• The diameter of the up cardboard feeding roller is 94mm,with four cardboard feed wheel . The up cardboard feeding roller is steel tube without gaps, been grinded, polished and hard chromium plating, and after balance correction.
• The down cardboard feeding roller is steel tube without gaps,been grinded, polished and hard chromium plating,and after balance correction.
• The distance between the up and down cardboard feeding roller is adjusted by hands,while the dial show the adjust date,the adjusting scope is 2-12mm.The up and down cardboard feeding roller adopt the crosshead connect with the drive gears,when adjust the distance between the two rollers,the distance between the two driver gears of the two rollers will not changed,it can make the machine have high printing precision,low noise,and the gears have longer useful time.

⑹. The adjustive device of the printing roller.

• Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the printing roller.
• The clockwise and the anticlockwise phase of the printing roller is adjusted by the PLC and electricity,phase motor control by invoter,delta brand.360° could be adjusted while the machine running or stop.
• The horizontal move of the printing roller is adjusted by PLC and electricity, the adjusting distance is 20mm.
• The “Automatic zero-returning” and “printing plate cleaned memory” function can make the machine adjust the printing plate to the right printing location quickly.(The “Automatic zero-returning” function is for clear the print plate,when you use this function,the printing roller will automatic run to the best location which for wash the print plate, after finish washing, “printing plate cleaned memory” can make the print roller automatic return to the location before wash the printing plate,it will save time for adjust the print block again after clear printing plate)

⑺. Inking system.

• Inking system adopts pneumatic diaphragm pump inking with the ink cup to prevent the ink splashing. Steady inking and easy to maintain.
• Have ink dust gauze,make the ink more clear,improve the printing effect.
• When the machine stop,the anilox roller and rubber roller could running independently for transmission ink and prevent the ink dry out.
• With ink sensor,while ink level lower or empty,the unit will warning for add ink,save wast paper.

⑻. Fix system of the printing unit.

• Self-locking system is used in the distance adjustment of the feeding roller,down printing press roller,anilox roller and rubber roller.
• There is a device for fix the “printing clockwise and anticlockwise phase”,a cylinder is used,when the unit is opened and when the phase of the printing roller is adjusted,the cylinder will brake all the units rolling running and keep the original location of the gears.

3. The slotting unit

⑴. The line creasing device.

• Creasing wheel roller material is steel tube with out gaps.
• The surface of the creasing wheel roller is grinded, polished and hard chromium plating. And after balance corrective.
• The distance between the up and down line creasing wheel roller is adjusted by hands,while the dial show the adjust date,the adjusting scope is 2-12mm.The up and down line creasing wheel roller adopt the crosshead connect with the drive gears,when adjust the distance between the two rollers,the distance between the two driver gears of the two rollers will not changed.

⑵．The slotting knife plate moving device。

• The slotting knife plate roller is after two times grinded.Be polished and hard chromium plating. And after balance corrective.
• The width of the slot is 7mm.
• The slotting knife is sawtooth, adopt alloy steel material and after heat treatment and grinded, more hardwearing and sharp-edged.
• The cardboard cutting knife is adopted alloy material after heat treatment and grinded, more hardwearing,sharp-edged and high precise.
• The slotting knife plate and line creasing wheel are synchronous move left and right,adjust by electrically,control by button and colorful touch screen.
• The four slotting knives are synchronous moving for adjust the high of the carton box,adjust by electrically,control by button and colorful touch screen.
• The distance between the up and down slotting knife plate roller is adjusted by hands,while the dial show the adjust date,the adjusting scope is 2-12mm.The up and down slotting knife plate roller adopt the crosshead connect with the drive gears,when adjust the distance between the two rollers,the distance between the two driver gears of the two rollers will not changed.

⑵. The clockwise and anticlockwise phase adjustment of the slotting unit.

• Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the slotting knife plate.
• The clockwise and the anticlockwise phase of the slotting knife plate is adjusted by the PLC and electricity,phase motor is invoter control,delta brand,360° could be adjusted while the machine running or stop running.

4. The drive gears.

⑴. All the drive gears is adopted 20CrMnTi high quality alloy steel,after thermal refining, high frequency hardening and high-precision gear grinding.

⑵. Gears hardness is HRC58,long use time,low noise and high produce precision.

⑶. The gears adopted automatic and circularly lubricate.

5. Mail technic parameter.

• Max.design machine speed: 250 sheets/min.
• Economy produce speed: 220 sheet/min.
• Max. paper coverage area: 1270×2400mm
• Min. paper coverage area: 380(full block print)×650mm.
• Effective print area: 1220×2200mm.
• Printing precision: ≤±0.5mm.
• Slotting and die-cutting precision: ≤±1.5mm.
• The standard thickness of the printing plate: 7.2mm.
• Skip feeding size is 1450×2400mm.
• Max. slotting depth: 320mm
• Min. slot distance: 280×80×280×80mm

Or: 160×160×160×160mm

• Body thickness 60mm
• Gear thickness: 50-70mm
• Invoter: Delta
• Touch screen and PLC: DELTA
• Contactor: Seimens
• Anilox roller: Haili
• Bearing: HRB and WANXIANG
• Rubber anvil: Osting Italy

Full Automatic Computer control Online Folder Gluer

(RC Box Maker)

Machine Introduction

Our RC BOX MAKER is designed by our Senior Technical Engineer Mr. Mohammad Baliha. He has more than 12years experience and high-technology in folder gluer industry. The machine collects all the advantages of world's folder gluer, mainly insert many advanced technology of Langston USA, running speed can be 300m/min with good result carton. Machine use full automatic computer control, high quality belt, reasonable design, the glue finishing of carton is excellent.

The main application is on food and beverage, laminating boxes, industrial products, for gluing process of packing cartons. Replace manual folder gluing and semiautomatic folder gluer, with low cost, high efficient, stable quality. Economize on manpower in quantity. It is the first choice for middle and big size carton factories.

Our RC Box Maker can be designed to connect with your exist Flexo printing slotting machine to be ON-LINE Flexo Folder Gluer.

Main Technological Parameters

Due to the technological upgrading, ROYAL reserves the right to modify the relevant parameters and functions, without prior notice.

Working Process:

Machine Detail Introduction

1. Re-creasing

1- Male creasing 2-Crush Collar 3-pre creasing 4-pre creasing, 5-pneumatic cylinder

* Introduction

Traditional creasing profiles were designed for a time when board was made from paper containing mainly virgin Fiber. Today's board contains a high percentage of recycled content and is made with lightweight liners. Pairing traditional creasing profiles with recycled board can lead to rolling scores, manufacturer's gap variatio