Automotive Precision Machining

Automotive Precision Machining

CNC machining technologies are widely used in the automotive industry to manufacture high-quality automotive parts that are both cost-effective and efficient. With over 28 CNC technologies in use, including 5 axis machining, milling and turning, micro machining, swiss machining, Sinker EDM, and WEDM, Falcon have the capability to produce a wide range of precision parts for the automotive industry.

Our Swiss machining technology is particularly impressive, allowing for uninterrupted mass processing of complex parts. With its power head design, Swiss machining can perform multiple functions simultaneously, such as turning, milling, grinding, reaming, drilling, boring, threading, end face groove cutting, side groove cutting, side milling, and angle drilling. This allows us to manufacture highly accurate composite shaft and fastener automotive parts with maximum production efficiency and cost-effectiveness.

The cnc machining car parts we manufactured are highly favored by wholesalers due to their high-quality and affordable price. At Falcon, we are committed to delivering the best possible value to our customers through cutting-edge technology and exceptional craftsmanship.

Contact us today to learn more about our machining services and how we can help you take your automotive production to the next level.

Precision Machining Services & Capabilities

1. High Volume-Falcon has over 300 pieces of equipment, such as 5-axis machining center, turning and milling center, WEDM, EDM, and Swiss machine. These advanced equipment enable multi-axis machining, allowing for one-time clamping of materials, which eliminates inaccuracies and tolerance errors caused by repeated clamping. This high-volume production strategy ensures efficient manufacturing, reduced production time, and the provision of top-quality, cost-effective components to global automotive customers.

2. High Precision, Safety, and Eco-friendly-We are proud to have achieved ISO13485 certification, demonstrating our commitment to producing high-quality, environmentally-friendly automotive parts. Our state-of-the-art equipment, combined with a skilled engineering team, ensures precision and safety in every product. We are dedicated to meeting the demands of our automotive customers with reliable, efficient, and sustainable solutions.

3. Variety-Falcon is dedicated to delivering superior quality automotive parts that surpass industry benchmarks to worldwide automotive parts distributors. Our range of high-precision parts includes automotive fasteners, new energy battery components, brake systems, transmission shafts, suspension parts, throttle shafts, worm and worm gears, exhaust systems, and other custom parts. We are enthusiastic about partnering with you on your upcoming project and discovering new opportunities for collaboration.

Swiss CNC Machining Precision Shafts for Automotive Industry

Precision shafts are a critical component in automobiles, which require high precision in threads, splines, keyways, etc. Falcon's multi-axis machining machines provide a natural advantage in processing shaft products and are able to turn, milling, drill, gear hobbing, tapping, knurling, and other processes in a single operation, significantly improving production efficiency.

We specialize in producing high-quality automotive products such as gears, valve stems, valve cores, throttle shafts, worms, worm gears, and more.

Swiss Screw Machining Precision Fasteners for New Energy Automotive

Falcon provides various fasteners with strict tolerances for the automotive industry worldwide, such as bolts, studs, screws, nuts, washers, retaining rings, pins, rivets, welding nails, and so on. As an expert in fasteners, Falcon is also very professional in the surface treatment of Swiss screw machine parts, including oxidation, passivation, electroplating, blackening, nitriding, etc.

Swiss CNC Machining Precision Shafts

Falcon Machined Automotive Components Manufacturing Quality & Assurance

Falcon has a rigorous quality inspection system from raw materials to finished products, ensuring high-quality automotive parts, exceeding industry standards. We have successfully produced outstanding automotive parts in large quantities that integrate high precision, safety, and environmental protection for automotive customers in many countries.

ISO 9001 and ISO 16949Cetificated Swiss Machine Shop in the automotive industry. Our Swiss machined car parts meet the strictest standards in the industry and help us earn recognition from automotive industry customers around the world.

PPAP Compliance: PPAP is used for quality control in the production process of automotive vehicles or components. Falcon offers PPAP to automotive industry clients, ensuring accurate comprehension of design requirements and specifications. This process validates our robust supply capacity, assuring consistent compliance in actual production.

Process FMEA: Upon receiving drawings, Falcon's engineering team will carefully analyze the likelihood, potential failures, and consequences of parts based on the FMEA process. We will take necessary measures in advance to help automotive industry customers avoid all risks and improve product quality and reliability before formal production.

Which car parts are best produced by machining?---Swiss Machined Automotive Components

As a professional precision parts machining expert with over 20 years of experience, Falcon has manufactured many automotive parts with tight tolerance, such as screws, bolts, fasteners, couplings, bushings, accessories, flanges, inserts, valve cores, valve stems, reverse shafts, throttle shafts, worm gears, transmission shafts, suspension components, cylinder heads, exhaust systems, and other parts.

5 Materials Mainly Used - What materials are used in automotive CNC machining?

Automotive parts must have excellent heat and weather resistance, dimensional stability, and impact resistance. 45 # steel, carbon steel, cast iron, aluminum and aluminum alloys, copper and copper alloys, brass, bronze, and engineering plastics are widely used in the manufacturing of automotive parts.

45 # steel ——"45# steel" is a type of high-quality carbon structural steel with a nominal carbon content of 0.45%.45# steel is widely used in various industries due to its excellent mechanical properties, such as high strength, good toughness, and high wear resistance. It is often used to manufacture gears, shafts, bolts, nuts, and other components that require high strength and durability.

Cast Iron ——Cast iron is an easy-to-process and inexpensive material with good castability, wear resistance, and machinability, making it the most popular material in the automotive industry. It's mainly used to make auto parts like cylinder blocks, cylinder sleeves, piston rings, rear axle housing, etc.

Aluminum and Aluminum Alloy ——Aluminum alloys have obvious advantages in strength shaping and heat resistance. It is commonly used to make cylinder blocks, cylinder heads, tire rims, engine pistons, and so on.

Copper and Copper Alloy ——Some automotive parts require high standards for thermal conductivity, welding performance, and corrosion resistance. At this point, the possibility of choosing copper material will greatly increase. We often use pressure processing methods to make radiator parts in automotive engines; And using casting methods to make wear-resistant parts such as bearings and turbines.

Engineering Plastics——Engineering plastics have excellent heat and weather resistance, dimensional stability, and impact resistance, including ABS, PEEK, POM, acrylic, etc., and are often used in automotive interior and exterior decorations, such as dashboards, decorative pillars, grilles, etc.