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AT106 100KN Full Automatic Testing Machine

AT106 100KN Full Automatic Testing Machine

Introduction:

AT106 Full Automatic Testing Machine consists of main machine, hydraulic translational clamp, hydraulic pressure station, full automatic extensometer, cross-section measurement unit, loading manipulator, uploading manipulator, specimen plate, control system, computer and software etc. It's a multi-functional full-automatic testing system that can achieve functions of sampling, auto-loading sample, auto testing, auto-unloading sample, processing testing data, displaying, saving and uploading testing results.

AT106 Full Automatic Testing Machine is mainly applied in tensile tests of batch sheet metal in same or different specification. It can automatic measure mechanical tensile performance data such as n, r value and can automatic calculate and display each feature point and appointed true stress, stain value. It complies with the tensile test of batch sheet metal from end users such as iron steel industry, various inspection centers, research institute, universities, commodity inspection attribution, technical supervision authorities etc.

Features:

1) Main machine adopts compact structure, high rigid dual-column load frame;

2) Precise pre-loaded ball screws; Self-lubricating linear motion guide increases lateral stiffness and ensure linear crosshead travel;

3) Maintenance free world class AC servo motor and server;

4) USA imported high-precision interface sensor with TEDS self-identifying function;

5) High resolution and digital closed-loop controller; Convenient test setting and handset;

6) Adopts hydraulic translational clamp, stable and convenient; Ultra silent hydraulic pressure station with noise ≤50dB;

7) Adopts Siemens PLC as core controlling unit which can control rectangular manipulator to sampling, loading sample and unloading sample. The PLC can ensure the accuracy of manipulator movement by controlling servo motor to supervise movement and photoelectric sensors to do assisted positioning;

8) The cross-section measurement unit adopts HEIDENHAIN grating displacement meter with precise measurement and automatic calibrating function;

9) Adopts lever-type full automatic extensometer which can track measuring automatically with high precision and wide measurement range;

10) Installed multi-functional Test Pilot software with various test standards base (GB, ASTM, ISO, DIN, EN, BS etc.)

11) Auto controlling and data processing; Testing data can be transferred through internet; Testing data is real-time protected and can be recovered manually if power supply shut down suddenly.

Technical Specification of AT106 100KN Full Automatic Testing Machine

Model

AT106 100KN Full Automatic Testing Machine

Frame

Capacity

100kN

Calibration standard

Class 0.5

Force range

0.4kN~100kN

Force accuracy

±0.5% of reading

Force resolution

±1/500000FS

Driving type

Electronic AC servo

Closed loop data sampling frequency

1000Hz

Position accuracy

±0.5% of reading

Position resolution

0.025 μm

Crosshead speed

0.001~500 mm/min

Crosshead travel

(Without grips)

1150mm

Test width

600mm

Side action hydraulic grip

Clamping type

Side action

Maximum clamp force

150kN

Maximum clamping area

60mmx65mm

Jaw opening

0~30mm

Specimen thickness range

0.1~6mm

Specimen size

Length

250~300mm

Parallel width

12.5, 20, 25mm

Parallel length

60~120mm

Original gauge length

50~100mm

Specimen thickness

0.1~6mm

Specimen rack

Maximum specimen quantity

120pcs (3 racks)

Rack width

250~300mm (adjustable)

Specimen

dimension measurement

Measurement range

Width: 10~50mm

Thickness: 0~20mm

Measurement accuracy

Width: ≤0.01mm

0.1~3mm, ≤0.003mm

3~5mm, ≤0.1%

Resolution

≤0.001mm

Working efficiency

22 specimens per hour

Power supply

380VAC, 5kW, 50Hz

220VAC, 1kW, 50Hz

Safety

Extensometer anti-pressure,

Safety alarm,

Security guard,

Overload protection,

Other equipment safety protection devices

Machine dimension (mm)

Width x Depth x Height

1144x632x2500mm

Specimen rack dimension (mm)

Width x Depth x Height

2200x1210x1300mm

Machine weight

1500kg

Specimen rack weight

500kg

Technical Specifications of Automatic Extensometer equipped on AT106

Functions:

Automatic extensometer is used for automatic measurement of specimen extension during tensile tests, including axial and transverse measurement. The axial part can automatically adjust gauge length, clamp and loosen specimen, measure specimen length deformation. The transverse part can automatically clamp and loosen specimen, measure specimen width deformation. Modulus of elasticity, percentage elongation at fracture, plastic strain ratio(r) and tensile strain hardening exponent (n) of sheet metal and thin strip are determined according to the measured value.

Features:

1) Adopt imported grating displacement meter, resolution can reach 0.05μ M.

2) Clamping arm can automatically clamp or loosen the specimen, saving man power and improving accuracy

3) Unique structure design can track the specimen deformation until fracture, but without damage to extensometer

4) The axial gauge length can change within 15mm-205mm automatically according to software setup.

5) The special design of clamping edge for axial measurement can greatly meet the sheet and bar material testing requirement.

6) Be able to determine plastic strain ratio(r) of sheet metal and thin strip accurately.

Main accessories:

1) High precision HEIDENHAIN grating displacement meter (MT1271, MT2571): 2 sets

2) MAXAN DC motor: 2 sets

3) DC speed reducer motor imported from Japan: 1 set

4) Automatic extensometer axial measuring device: 1 set

5) Automatic extensometer transverse measuring device (optional): 1 set

6) Clamping arm: 2 set

7) Extensometer bracket: 1 set

Axial Measurement

Gauge length

15~205mm

Gauge length accuracy

±0.5%

Extension measurement range

0~80mm (350mm arm-length),

0~100mm (450mm arm-length)

Resolution

0.25% or 0.5μm, whichever is greater

Indication Accuracy

Extension 0~0.3mm, <0.0015mm</p>

Extension 0.3~100mm, <0.5%</p>

Specimen thickness

or diameter

Flat specimen: 0.2~40mm

Round specimen: Ф2~40mm

Extension measurement

accuracy

Class 0.5

Transverse Measurement

Specimen width

12~25mm

Specimen thickness

0.2~5mm

Extension measurement range

0~3mm (gauge length 12mm)

0~8mm (gauge length 25mm)

Resolution

0.05μm

Indication Accuracy

Extension 0~0.3mm, <0.0015mm</p>

Extension 0.3~100mm, <0.5%</p>

Calibration standard

Class 0.5

Jaw opening width

30mm

Note: When axial and transverse extensometers are assembled together, the axial gauge length is 50mm ~ 205mm.

Accuracy complies with GB/T12160, ISO9513, Class 0.5

Localisation : 18th Floor, Building B,Dahua International Port, Hefei City, Anhui Province, China, 230601 Hefei City,
Personne à contacter : Eric Qin, +86 186 18655041869

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AT106 100KN Full Automatic Testing Machine

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